- Built Specifically for Fashion Brands
- Direct Access to Production & Creative Teams
- Focused on Real-World Launch & Sales
Athleisure Manufacturing Services for Brands & Startups
Athleisure is one of the fastest-growing segments in fashion, blending performance fabrics with everyday wearability. Leggings, sports bras, joggers, hoodies, and matching sets have moved beyond the gym into streetwear, casual wear, and even professional settings. Launching an athleisure brand requires manufacturers who understand technical fabric properties, construction techniques for stretch materials, and fit precision that keeps garments in place during movement.
Manufacturing athleisure domestically in Los Angeles offers speed, flexibility, and quality control that overseas production cannot match. Our operators specialize in working with performance fabrics like spandex blends, moisture-wicking polyester, and compression materials. We handle everything from pattern making and sample development to full production runs, fabric sourcing, and quality testing. Whether you’re launching a yoga brand, building a gym-to-street collection, or creating activewear for a specific niche, we help you manufacture professional-grade athleisure that competes with established brands
Looking for Reliable Athleisure Manufacturers? We’ve Got You Covered
Low Minimum Order Quantities
Performance Fabric Expertise
Fast Production Turnaround
Perfect Fit and Construction
Made in USA Branding
End-to-End Support
Call Us Today to Schedule a Free Consultation
Athleisure Products We Specialize In
Leggings & Yoga Pants
High-waisted, 7/8 length, full-length, capri, with pockets, seamless, ribbed
Sports Bras
Light support, medium support, high impact, longline, strappy back, removable padding
Crop Tops & Tanks:
Racerback, built-in bra, loose fit, cropped length, muscle tanks
Hoodies & Sweatshirts
Oversized hoodies, fitted hoodies, half-zip pullovers, cropped sweatshirts
Joggers & Sweatpants:
Tapered joggers, wide-leg sweats, high-waisted, cuffed, drawstring waist
Matching Sets, Shorts, Shorts and many more
We offer a full range of athleisure apparel for brands, including coordinated sets like leggings with sports bras, hoodies with joggers, and stylish two-piece outfits.
Expertise
From pattern making to production and launch, our team has spent 20+ years inside the LA Fashion District helping brands get built the right way. We know what works, what fails, and how to avoid costly mistakes.
Comprehensive Solutions
Manufacturing, branding, ecommerce, and marketing all handled by one experienced team contact the LA Fashion Masters.
We Manufacture Everything
Frequently Asked Questions - Athleisure Manufacturing
How long does athleisure production take?
8-12 weeks total from initial consultation to finished inventory. This includes pattern making (1-2 weeks), sampling (2-3 weeks for 2-3 rounds), fabric sourcing (1-2 weeks), and production (2-3 weeks). Rush production is available for existing styles or urgent launches.
What fabrics do you recommend for athleisure leggings?
We typically recommend 80% polyester / 20% spandex for performance leggings, or 87% nylon / 13% spandex for a softer, buttery feel. Four-way stretch is essential. Moisture-wicking properties are important for workout-focused brands. We source fabrics from domestic suppliers with 1-2 week lead times and can provide swatches before you commit to production.
Can you manufacture matching athleisure sets?
Yes. Matching sets (leggings + sports bra, joggers + hoodie, etc.) are very popular in athleisure. We ensure fabrics are from the same dye lot for perfect color matching and coordinate production so sets are completed together. Minimum is 25 pieces per style per color, so a matching set would be 25 leggings + 25 sports bras minimum.
What's the difference between manufacturing athleisure in LA vs overseas?
LA manufacturing offers 25-50 piece minimums vs 500-1,000 overseas, 8-12 week timelines vs 6-9 months, and direct quality control vs blind trust. Per-unit costs are higher in LA ($15-$25 vs $5-$12 overseas), but lower minimums mean less capital risk. Most successful athleisure brands start domestic to validate product-market fit, then consider overseas for high-volume production after proving demand.
Do you handle plus-size athleisure manufacturing?
Yes. We can grade patterns up to 6XL and specialize in fit adjustments for extended sizing. Plus-size athleisure requires different pattern proportions, compression levels, and fit considerations. We work with fit models in extended sizes and conduct proper fit sessions to ensure comfort and performance across the full size range.